Autowelder®

Are you seeking a state-of-the-art control system for your welding Special Purpose Machines (SPM) or manipulators? Look no further! Keepsake Automation presents a revolutionary Autowelder solution designed with the concept of ``All-in-one`` to transform your welding processes. Explore the exceptional features and components that make our Autowelder the ultimate choice for your business.

Technical Specifications

Autowelder® is a state of the art welding control system designed with concept of “all in one” to transform your welding processes.

Control System

Controls up to 6 servo axes in synchrous motion
16 DI / DO
4 AI / AO
3 + 3 channel PWM module
Supports digital / analog / market available fieldbus IOs/ gateway integration possible

EtherCAT fieldbus. Other fieldbus supported via gateway
HF compatible
Industry 4.0 connectivity and data analytics
IP20 protection rating
CE / UL complaint

User Interface

HMI for user control
Touchscreen enabled UI
AR app
Wireless operator remote

Motion

Servo control for accurate positioning
Supports master / slave motor setup
Homing feature for axis calibration

Programming

Simple user programming via commands
User can create and store program recipes
Alarm screen for machine feedback

System Support

Remote diagnosis via internet
System can be restored by restoring image or reinstalling the software

Welding

Robotic level power source integration with machine and ready packages available for interfacing various brand power source
Multiple weaving pattern with dwell time settings
Automatic height adjustment options
System will stop, if welding stops in between
Welding can be restarted from stop point
Wire inching function
Cladding commands
Sector wise programming

Options

Seam tracking compatible
Datalogging functions
Spiral welding (Screw flight welding)
FSOE (Safety)
Online bead inspection functionality available
Weld sequencing and bead placement planning

Autowelder Configurations

RXZ* Welder Specifications
R Axis
	Max Payload	500 – 2500	@kg
	Faceplate	500 – 2000	Mm
X Axis
	Max Payload	50 – 300	kg
	Stroke	300 – 10000	mm
	Average Speed	200 – 500	mm/sec
Z Axis
	Max Payload	10 – 25	kg
	Stroke	300 – 1500	mm
	Average Speed	200 – 500	mm/sec
Base/Mounting Frame
	Height	1 – 3	m
	Repeatability	0.3	mm
*Customize packages available as per user needs

All-in-One Control System

Our Autowelder solution is a comprehensive control system that streamlines and your welding operations. It includes

Processing Unit

16 Digital Input Ensuring precise control with 24V DC compatibility.
16 Digital Output Enhancing automation capabilities with 24V DC outputs.
4 Analog Inputs Supporting a range of 0 to 10V for accurate measurements.
4 Analog Outputs Providing versatility with a range of -10V to 10V.
3 + 3 Channel PWM Module Seamless interfacing with servo motors for precision welding.

IO Extension Module

Expanding your input/output options for enhanced functionality.

AR App Module

Incorporating cutting-edge Augmented Reality technology for intuitive control and visualization.

Wireless Operator Remote

Facilitating remote control and monitoring for increased convenience and safety.

User Manual

A comprehensive guide to ensure you make the most of our Autowelder solution. Benefits of Choosing Keepsake Automation

Enhanced Efficiency

Our Autowelder solutions are engineered to optimize your welding SPM and manipulators, resulting in increased productivity and reduced downtime.

Precision and Control

With a multitude of digital and analog inputs/outputs and PWM modules, you have complete control over your welding processes, ensuring impeccable weld quality.

User-Friendly Interface

The AR App module and wireless operator remote make operating the system intuitive, reducing the learning curve for your team.

Data-Driven Decision-Making

The built-in data logger allows you to analyze historical welding data, enabling continuous process improvement.

Comprehensive Support

Our user manual provides detailed instructions, and our dedicated support team is always ready to assist you

Autowelder Screen

Application References

Cladding Station (ID/OD Weld Overlay)

Condensate Pot Welding SPM

Cokerdrum/Reactor Weld overlay system

Linear Welding SPM

Transform Your Welding Processes Today!

Make a smart investment in the future of your welding business with Keepsake Automation's Autowelder solutions. Experience increased efficiency, precision, and control while simplifying your welding operations. Contact us today to learn more and take your welding processes to the next level.

Autowelder